GE Speedtronic Mark VIe Gas Turbine Controls
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COURSE OVERVIEW
The 5-day operations and Maintenance course is designed for plant personnel involved in the daily operation and maintenance of either Mark V control systems, Mark VI or Mark Vie and HMI. The course will enable operators and technicians to configure HMI displays and confidently, manipulate HMI software tools as well as diagnose problems in Gas Turbine SPEEDTRONIC Control Systems. The course is designed to provide a solid background in turbine governing systems. Participants increase their skills in HMI features, configuration and troubleshooting.

5 DAYS

TCS-CT0103

PRE-REQUISITES
This is an excellent course for plant operators/technicians responsible for the day-to-day operations of a Gas Turbine. The course will also benefit maintenance personnel who are involved in the troubleshooting of operational problems. Shift supervisors and Team Leaders will also find the course beneficial.
COURSE OBJECTIVE
This course provides participants with practical hands-on training in operation and Maintenance of gas turbine power plants under normal and abnormal conditions. Participants learn safe and efficient plant operation methods, plant start-up, normal operation, plant shutdown, and dealing with typical problems that occur in gas turbine power plants. The training is conducted using advanced real-time simulators that simulate typical plant problems in a realistic environment for the participants to understand, analyse, troubleshoot and respond to the problems. Participants are required to deal with associated alarms, analyse and discuss the cause and the effects of the problem scenario and to take corrective actions to restore the plant to normal conditions.
Simulation-based training is one of the most effective methods of training the operation and Maintenance personnel of industrial plants. Simulators allow plant personnel to observe the consequences of their actions without any direct impact on actual plant operations. Through simulation-based exercises, trainees can learn how to respond to emergencies and how individual actions and decisions affect entire processes in an environment that mirrors situations they would normally encounter in a plant or facility.
Each course is 5-Day duration using the respective simulation either Mark V, Mark VI or Mark Vie depending on the client Turbine Controller. A fully concise training manual will be provided will be provided for each delegate.
Your key learning outcomes from attending this 5-day training course:
- Get familiar with the types of GE Gas Turbines and their applications.
- Understand and read Gas Turbine schematics and identify instrumentation devices/uses.
- Acquire knowledge of the various GE Gas Turbine Systems and explain operating requirements for Lube Oil, Hydraulic Oil and Fuel Systems.
- Be able to explain start-up, synchronising and loading procedures.
- Be able to troubleshoot, fault finding and configure sequencing.
- Be able to configure operating displays and Trip Historical display.
- Be able to use the software tools that are used to troubleshoot alarms.
- Edit the sequencing, configure the Inputs and outputs. (both hardwired and networked)
- Be able to calibrate Servo-Actuated Valve, LVDT’s and another device.
- Appreciate the principles of emissions control and the various methods of achieving this.
COURSE OUTLINE
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- Introduction-Safety
- Introduction to Student Documentation
- System overview and Architecture
- Panel/Hardware Identification, Description, Layout
- Controllers
- I/O Cards
- Typical Panel Layout
- Lab#1 MarkVIe System Architecture
- Review of GEH-6721 Vol. II
- TMR/Duplex Panel Layout
- Lab#2 MarkVIe System Architecture
- Power Distribution Modules
- ToolboxST2.x Basics
- Password Structure
- Demonstration of Basics
- Monitoring the MKVIe
- Inputs/Outputs
- Local vs. Remote I/O
- Forcing
- Uploading
- I/O Report
- Lab#3 Identify and Monitor I/O Points
- Monitoring the MKVIe
- Software
- Block structure
- Help files
- Linked Blocks
- Lab#4 Identify and Monitor Internal Software
- Using the MKVIe Finder
- Lab#5 Finder
- Using the MKVIe Trender
- Lab#6 Trender
- Using Watch Windows
- Lab#7 Troubleshooting Functions
- Lab#8 Tune-up
- Constants and Variables
- Difference
- Changing and saving
- Editing application software
- Making software changes permanent
-Downloading to the Controller - Lab# 11 Code Generation
- Configuring-I/O-points
- Lab# 12 Digital I/O
- Lab# 13 Software and Hardware I/O Editing
- Lab# 14 Software and Analog I/O Editing
- Adding another duplicate Unit – G2
- Review of Typical TMR software – G2
- I/O PAC and Terminal board replacement
- Viewing and troubleshooting I/O diagnostic alarms
- Lab# 9 Hardware Diagnostics
- Lab# 14 I/O Pack Initialization
- Communication with Cimplicity
-EGD Communication - Lab #20 Cimplicity Communication
- Replacing the Controller card
- Lab# 15 UCCx Controller Initialization
- Using the Low-Level Monitor (LLM)
-Telnet to the Controller
-Using LLM to access I/O PAC Information - Adding and Modifying Alarms, SOEs and Events
- Lab# 18 Add & Modify Alarms and SOEs
- Peer to Peer to communications with MarkVIe
-Communicating with Legacy Devices
-Unit Data Highway (UDH) - Lab #19 MarkVIe Peer to Peer Communications
- Configuring Trip and DDRs History
- Configuring Trip and DDRs History
- Lab #24 Configure Trip History
- Calibration using the MarkVIe
- Lab #25 Lab Servo Calibration
- End of course Exam and Course Evaluation.